How to make an epoxy bottle cap tabletop or bar top
Project guide
How to Make a Bottle Cap Bar Top or Table with Epoxy
A step by step guide to embedding bottle caps in a crystal clear epoxy finish, from supplies to final cure.

Why make a bottle cap bar top?
Bottle cap bar tops and tables are a fun, eye catching way to add personality to a home bar, man cave or restaurant. They're easy to customize with colors and brands you love.
Sealed in our Bar & Table Top Epoxy, the caps are protected from spills and scratches under a strong, glass like finish that resists many common chemicals, so it holds up in a busy bar for years.

Step 1: Gather your supplies
Have everything ready before you start. Not sure which surface to use? See our surface compatibility guide.
-
UltraClear Bar & Table Top Epoxy
Crystal clear and durable. Use our epoxy calculator to see how much you need, and order here.
-
Bottle caps
Collect your favorite caps in any colors, patterns or brands and plan your layout.
-
Nitrile or butyl gloves
Always wear them when handling uncured epoxy. Safety first!
-
Graduated mixing containers
One quart containers for seal coats and five quart containers for flood coats. Use a fresh one for every batch.
-
Drill and mixing bit
A mixing drill bit on an electric drill blends gallon batches. We also sell a cordless drill.
-
Paintbrush with strong bristles
For the seal coat that holds your caps in place. Try our seal coat brush.
-
Stir sticks
Reusable stir sticks for hand mixing small batches.
-
Propane torch or heat gun
Essential for removing air bubbles. A torch works slightly better; our heat gun works great too.
-
N95 maskOptional
Recommended if your workspace has poor ventilation.
-
Acrylic caulkOptional
Seals raised edges so no resin leaks through. See our acrylic caulk.
-
Space heatersOptional
Epoxy cures best at 75°F to 80°F. Heaters help hold that range.
-
Plastic, PVC pipe and duct tapeOptional
Build a temporary enclosure to hold the temperature while it cures.
Step 2: Prepare your workspace
- Remove anything flammable from the area.
- Clean your surface. Read our guide to clean project surfaces and our guide to seal coats.
- Cover floors and nearby surfaces with painter's plastic.
- Wear an N95 mask if ventilation is poor.
- Set out every tool where you can reach it, then double check for hazards.
If you need a temporary enclosure for temperature control, set it up now and keep the inside clean.

Step 3: Seal coat and set the bottle caps
You'll have about 5 minutes to start applying epoxy after mixing, so have everything ready first.
-
1
Mix a seal coat batch
In a one quart container, mix equal parts resin and hardener, no more than 16 oz of each (32 oz total). Stir by hand for 2 to 3 minutes, scraping the sides and bottom. Mix a second batch in a fresh container if you need more.
-
2
Brush on a thick seal coat right away
Apply it to your surface thick enough to set the caps into. This keeps them from floating up when you pour the flood coat.
-
3
Press in your bottle caps
Set them firmly into the seal coat in any pattern you like.
-
4
Let it cure for 24 hours
Keep the room between 75°F and 80°F.
Step 4: Mix and pour the flood coat
-
1
Measure the flood coat
In a five quart container, mix equal parts resin and hardener, no more than one gallon combined per batch. Mix more batches in fresh containers as needed.
-
2
Blend for about 5 minutes
Use the drill and mixing bit on medium speed. Scrape the sides halfway through, and keep the bit low so you don't whip in air.
-
3
Pour right away
Pour smoothly over the surface. It self levels at 1/8 inch on its own, so just make sure the whole area is covered.
-
4
Remove air bubbles within 15 minutes
Keep a heat gun or torch a few inches away and move steadily over the whole surface, never lingering more than a second. With a torch, never let the flame touch the epoxy. Then check at eye level and clear any bubbles left.
-
5
Add more flood coats if needed
If caps still aren't covered, wait 4 hours, then repeat this step.
Caution: Don't apply heat after 15 minutes. The partly cured epoxy can be damaged by heat. And never pour a single layer thicker than 1/8 inch; it adds bubbles and can leave an uneven surface. Add more flood coats instead.
Step 5: Let it cure
Keep the room between 75°F and 80°F and let the project cure for a full, uninterrupted 72 hours. Don't move or touch it during this time.
After 72 hours, your bottle cap bar top is ready to use. The epoxy keeps hardening over the next few weeks to reach its full Shore D 98 hardness. Congratulations!

More epoxy project resources
-
Preventing and removing air bubbles
Tips for a bubble free finish.
-
The three types of epoxy coating
A beginner's guide to coat types.
-
Is table top epoxy heat resistant?
What cured epoxy can handle.
-
Bottle cap bar top video tutorial
Watch the whole project step by step.
